Humiguard: Cigar Humidor Transformation for Charie Factor
In-Depth Process: Collaborating with Inventor Charlie Factor
Project Initiation and Client Collaboration
The project commenced with inventor Charlie Factor, a seasoned creator of innovative products, approaching Custom3D with his latest invention. This device is designed to maintain optimal humidity levels in a humidor using a chemical reaction between cedar oil and salt. Our initial objective was to collaborate closely with Charlie to understand his vision and requirements, ensuring the final design would be both economically viable for manufacturing and efficient in performing its intended task.
Design and Development
Conceptualization and Initial Design
Charlie shared his initial concept and specifications for the humidity control device. Our team translated these ideas into a workable design using CAD software.
We focused on creating a design that was not only functional but also economical to produce, considering factors such as material cost and manufacturing methods.
Iterative Design Process
Based on Charlie’s feedback, we refined the initial design. This iterative process involved multiple rounds of adjustments to ensure the device met all functional and economic criteria.
Our team maintained constant communication with Charlie, incorporating his insights and suggestions into the design to achieve the best possible outcome.
Prototyping and Testing
3D Printed Models
To validate our designs, we created several 3D-printed prototypes. Each prototype was tested to evaluate different design ideas and assess the device’s efficiency in maintaining the desired humidity levels.
These prototypes allowed us to identify any potential issues early on and make necessary adjustments to improve the design.
Feedback and Refinement
The prototypes were shared with Charlie for his evaluation. His hands-on feedback was crucial in refining the design to ensure it met all performance and manufacturing criteria.
Based on these tests, we made further modifications to enhance the device’s efficiency and functionality.
Preparing for Manufacturing
Final Design Optimization
Once the design was finalized, we optimized it for injection molding, the chosen manufacturing method. This involved adjusting the design to ensure it could be efficiently and cost-effectively produced at scale.
We considered factors such as material flow, mold design, and part removal to streamline the manufacturing process.
Collaboration with Manufacturer
We worked closely with manufacturers to ensure the final design was ready for production. This included providing detailed technical drawings and specifications.
Our team also facilitated the transition from prototype to production, ensuring that all aspects of the design were accurately translated into the final product.
Final Review and Delivery
The final design was reviewed and approved by Charlie, who was satisfied with the device’s functionality and manufacturability.
The product was then prepared for mass production through injection molding, ready to be brought to market.
Conclusion
This project with Charlie Factor showcases Custom3D’s ability to collaborate effectively with inventors, transforming innovative ideas into market-ready products. Through a meticulous process of design, prototyping, and manufacturing optimization, we helped create a functional, efficient, and economically viable humidity control device. Our commitment to quality and client satisfaction ensured that Charlie’s vision was successfully realized.
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